MAX-SSB - Modular homebrew SSB HF transceiver

(MAX = [M]odular [A]mateur radio e[X]perimental)


Update: 2024-11-19

Changes since last update see: Change Log

Below are the details of a homebrew HF SSB transceiver I'm scratch-building I call the MAX-SSB. So far I've completed the documentation and software for the Front Panel controller, and have completed construction and testing of the following RF modules:

Completed and Tested Modules: I will post schematics of the remaining modules as I complete their design and will post photos when I complete their construction.

The MAX-SSB is a multi band homebrew HF SSB transceiver (based on Ashhar Farhan's [VU2ESE] BITX design) comprised of a collection of standardized modules. Note: This article describes a rig that I'm creating for my own personal use. The RF hardware designs were copied from the work of other amateur radio homebrewers and provide reasonable performance (to my ear). The software, with the exception of libraries and where identified in the source code, is my original work. This is not a kit or an exhaustive step-by-step how-to project and I cannot provide direct support; however, if you're a moderately skilled homebrewer and have some Arduino experience you should be able to successfully reproduce this rig. I have attempted to only use low cost through-hole components which are easily obtainable today (2024), and I've provided links to where I purchased my components as a convenience only and not as part of any paid promotion. ~ Rick N3FJZ



Above: The MAX-SSB's front panel on breadboard. An Arduino Mega2560 type controller drives the Si5351 and color display with GPS module providing the 1-PPS gate to the built-in frequency counter and real time clock with UTC and local time.

Its features include:


Credits: The MAX-SSB's design is based on my earlier homebrew rigs, which themselves were based on many of the homebrew designs I've seen on the web. Just as it was for my earlier rigs, Ashhar Farhan's (VU2ESE) Bitx20 provided the starting point for the RF hardware, with Pete Juliano's (N6QW) Let's Build Something rig providing the starting point for the Arduino VFO/BFO code and Wes Hayward's (W7ZOI) and Bob Kopski's (K3NHI) white paper entitled 'A Termination Insensitive Amplifier for Bidirectional Transceivers' providing the basis for the MAX-Project's IF amplifiers. Other sources of inspiration and guidance have come from many websites and YouTube channels featuring the works of Peter Parker (VK3YE), Marco (F8VOA), Dan Tayloe (N7VE), Jim Kortge (K8IQY), Arv Evans (K7HKL), and of course Bill (N2CQR), whose SolderSmoke podcast and blog have provided priceless information and the all-essential encouragement to build.

Please note that the MAX-SSB is a work in progress and still evolving, and the information below is being provided AS-IS and as a platform to share my work for the advancement of the Radio Art. If you use the information provided here, you do so at your own risk and must determine if you have the proper skills to do so safely.

Drawings and text may be freely copied and reproduced for non-commercial personal and club use.




Block Diagram

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The block diagram shows all the modules needed to build the MAX-SSB transceiver.




Module# 100
Power Manager

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The Power Management circuit distributes power




Module# 110
Front Panel (i.e. Microcontroller and User Interface)

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Software download: MAX-SSB Front Panel Software for Arduino MEGA or clones

YouTube Video: First Power Up
YouTube Video: Quick Start Guide


The Front Panel (i.e. Microcontroller and User Interface)




Module# 120
VFO / BFO Oscillator

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YouTube Video


VFO / BFO Oscillator.





Module# 130
Mic Amp

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Coming Soon


Audio / Mic Amp.




Module# 140
Two Tone Audio Generator

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Two Tone Audio Gen.





Module# 150
Audio Amp

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YouTube Video: Construction complete / Setting crossover bias


Audio Amp.





Module# 160
S-Meter

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Coming Soon


S-Meter.




Module# 170
AGC

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Coming Soon


AGC.




Module# 180
Product Detector / Balanced Modulator

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YouTube Video


Product Detector / Balanced Modulator.





Module# 190
IF Amp B

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IF Amp B. An I.F. amplifier based on Wes Hayward's (W7ZOI) and Bob Kopski's (K3NHI) white paper entitled:
'A Termination Insensitive Amplifier for Bidirectional Transceivers'





Module# 200
Crystal Filter

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YouTube Video


Sources for crystal Filters.
A complete matched set of crystals and capacitors for 9MHz (2.4kHz BW) available from: INRAD (International Radio)
8-Pole QER Crystal Filter kit or fully assembled: Mostly DYI
Crystal Filter boards: AliExpress





Module# 210
IF Amp A

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YouTube Video


IF Amp A. An I.F. amplifier based on Wes Hayward's (W7ZOI) and Bob Kopski's (K3NHI) white paper entitled:
'A Termination Insensitive Amplifier for Bidirectional Transceivers'





Module# 220
Mixer

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YouTube Video


Mixer





Module# 230
RX Amp (Variable Gain)

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YouTube Video


RX Amp. A variable gain I.F. amplifier based on Wes Hayward's (W7ZOI) white paper entitled:
'Adding AGC to a Termination Insensitive Amplifier'





Module# 240
TX Amp (Variable Gain)

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RX Amp. A variable gain I.F. amplifier based on Wes Hayward's (W7ZOI) white paper entitled:
'Adding AGC to a Termination Insensitive Amplifier'




Module# 250
Band Pass Filters

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Coming Soon
This is a preview of the Band Pass Filter module. I have not built this filter yet but have simulated it in LTspice. Once it is built and tested I will post photos of the finished module and a YouTube video of it in operation.


Band Pass Filters




Module# 260
PA

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Coming Soon
This is a preview of the 10W Power Amplifier module. I have not built this amp yet but have simulated it in LTspice. Once it is built and tested I will post photos of the finished module and a YouTube video of it in operation.

Click this link to download the LTspice simulation file (in ZIP format) for the 10 watt PA: [Download LTspice simulation file] .


PA 10 Watt RF Power Amplifier


PA 10 Watt RF Power Amplifier




Module# 270
Low Pass Filters

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Coming Soon
This is a preview of the Low Pass Filter module. I have not built this filter yet but have simulated it in LTspice. Once it is built and tested I will post photos of the finished module and a YouTube video of it in operation.


Low Pass Filters

Filter design based on paper by Ed Wetherhold, W3NQN titled:
'Second-Harmonic-OptimizedLow-Pass Filters'



Module# 280
RF Power Detector

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Coming Soon

[Video] - YouTube video on the construction of the RF Power Detector module #240

Click the following links to learn more about the Stockton Bridge (tandem match) and SWR:
The tandem match - a closer look - By Iacopo Giangrandi (HB9DUL)
How a Directional Coupler in an SWR meter works - Alan Wolke's (W2AEW) excellent video #196
SWR Demystified - David Casler (KE0OG) Ask Dave Episode #28
How To Build An SWR / Relative Power Bridge - Part 1 - Randy's (K7AGE) Pineboard SWR Meter
How To Build An SWR / Relative Power Bridge - Part 2 - Randy's (K7AGE) Pineboard SWR Meter
How To Build An SWR / Relative Power Bridge - Part 3 - Randy's (K7AGE) Pineboard SWR Meter


RF Power Detector

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Change Log

Below are all the changes that have been made since the last update: Most recent at top